Fix BRouter first-deploy issues discovered during cutover
Three fixes after the first cd-brouter run on the dedicated host: 1. **BRouter 1.7.8 → 1.7.9** (`docker/brouter/Dockerfile`). Planet RD5 segments on brouter.de are now version 11; 1.7.8's `lookups.dat` is v10, causing `lookup version mismatch (old rd5?) lookups.dat=10 E10_N45.rd5=11` on every route request. 2. **cd-brouter.yml: docker login to ghcr.io before pull**. ghcr.io/trails-cool/brouter is private, and the dedicated host's Docker daemon isn't logged in by default. Extract DEPLOY_GHCR_TOKEN from SOPS at runner side, pass to the SSH step via envs, and `docker login` before `docker compose pull`. Credential is `::add-mask::`-ed so it doesn't show in logs. 3. **Drop custom healthcheck** on the brouter service. The image strips wget/curl post-build, and /bin/sh in the base doesn't support /dev/tcp, so there's no in-image way to do an HTTP probe. Real health is observed via Caddy's upstream 502 behavior on outage and the Planner-side `brouter_request_duration_seconds` metric. caddy's `depends_on` drops from service_healthy to service_started. End-to-end verified on the dedicated host after applying the compose fix manually: - Caddy enforces auth: 403 without header, proxies with. - BRouter 1.7.9 will resolve the segment-version error once the image is rebuilt. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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3 changed files with 21 additions and 8 deletions
15
.github/workflows/cd-brouter.yml
vendored
15
.github/workflows/cd-brouter.yml
vendored
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@ -45,6 +45,7 @@ jobs:
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- uses: actions/checkout@v6
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- name: Decrypt shared secret
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id: decrypt
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run: |
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curl -sLO https://github.com/getsops/sops/releases/download/v3.9.4/sops-v3.9.4.linux.amd64
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chmod +x sops-v3.9.4.linux.amd64
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@ -55,6 +56,14 @@ jobs:
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| grep '^BROUTER_AUTH_TOKEN=' > infrastructure/brouter-host/.env
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chmod 0600 infrastructure/brouter-host/.env
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# GHCR pull credential — not shipped to the host's filesystem;
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# passed to the SSH step as an env var so it only lives in
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# memory during `docker login`.
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GHCR_TOKEN=$(SOPS_AGE_KEY="${{ secrets.AGE_SECRET_KEY }}" ./sops-v3.9.4.linux.amd64 -d infrastructure/secrets.app.env \
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| grep '^DEPLOY_GHCR_TOKEN=' | cut -d= -f2-)
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echo "::add-mask::$GHCR_TOKEN"
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echo "GHCR_TOKEN=$GHCR_TOKEN" >> $GITHUB_ENV
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- name: Copy compose project to dedicated host
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uses: appleboy/scp-action@v1
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with:
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@ -73,6 +82,7 @@ jobs:
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username: trails
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port: ${{ secrets.BROUTER_DEPLOY_SSH_PORT }}
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key: ${{ secrets.BROUTER_DEPLOY_SSH_KEY }}
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envs: GHCR_TOKEN
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script: |
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set -euo pipefail
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cd /home/trails/brouter
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@ -89,6 +99,11 @@ jobs:
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mkdir -p segments
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fi
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# GHCR images (brouter) are private; log in so pull works.
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# Credentials stay in ~/.docker/config.json; acceptable on a
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# single-tenant trails user.
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echo "$GHCR_TOKEN" | docker login ghcr.io -u stigi --password-stdin
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docker compose pull
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docker compose up -d --remove-orphans
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docker compose ps
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@ -3,7 +3,7 @@ FROM eclipse-temurin:11-jre-jammy
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WORKDIR /brouter
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# Download latest BRouter release
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ARG BROUTER_VERSION=1.7.8
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ARG BROUTER_VERSION=1.7.9
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RUN apt-get update && apt-get install -y --no-install-recommends wget unzip curl \
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&& wget -q "https://github.com/abrensch/brouter/releases/download/v${BROUTER_VERSION}/brouter-${BROUTER_VERSION}.zip" \
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&& unzip "brouter-${BROUTER_VERSION}.zip" \
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@ -33,12 +33,10 @@ services:
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max-file: "3"
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labels:
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trails.cool.service: "brouter"
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healthcheck:
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test: ["CMD-SHELL", "wget -q -O- http://localhost:17777/ >/dev/null 2>&1 || exit 1"]
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interval: 30s
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timeout: 5s
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retries: 3
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start_period: 60s
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# No custom healthcheck: the BRouter image strips wget/curl post-build,
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# and /bin/sh in the base image doesn't support /dev/tcp. Real health
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# is observed via Caddy upstream (502 on outage) and the Planner-side
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# brouter_request_duration_seconds metric.
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caddy:
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image: caddy:2-alpine
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@ -46,7 +44,7 @@ services:
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restart: unless-stopped
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depends_on:
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brouter:
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condition: service_healthy
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condition: service_started
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# Bind ONLY to the vSwitch IP on the host — the dedicated host's
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# public IP remains unaffected. UFW further restricts this to traffic
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# sourced from the flagship's private IP (10.0.0.2).
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