ci(deploy): fail loudly — set -e, drizzle output guards, health gates

Hardening from two incidents on 2026-06-06/07:

Schema drift (morning): drizzle-kit push exits 0 even when it aborts
on an interactive prompt it can't render in CI, so cd-staging's
set -euo pipefail never fired and a month of staging schema drift
accumulated silently until new code hit missing columns. All three
drizzle push call sites now tee output and fail the deploy on any
'Error:' line.

Production outage (overnight, ~9h): cd-infra and cd-apps had no
failure handling at all. A network-option change stopped postgres for
a network recreation that then deadlocked on containers from other
compose projects holding trails-shared; the script carried on, the
stack stayed down. Both scripts now run set -euo pipefail and gate on
container health at the end (postgres+journal for cd-infra,
journal+planner for cd-apps) so a deploy that leaves the stack down
is a red X, not a shrug.

docs/deployment.md gains the cross-project manual procedure for
network-changing deploys — the CD workflows only manage their own
compose project and cannot apply those safely.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
This commit is contained in:
Ullrich Schäfer 2026-06-07 08:15:17 +02:00
parent 007845cb59
commit f790da2ed3
4 changed files with 99 additions and 3 deletions

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@ -114,6 +114,10 @@ jobs:
username: root
key: ${{ secrets.DEPLOY_SSH_KEY }}
script: |
# Abort the deploy on the first failure. Without this, a failed
# schema push deploys new code against an old schema (the
# 2026-06-06 schema-drift incident).
set -euo pipefail
cd /opt/trails-cool
# Login to ghcr.io
@ -125,11 +129,34 @@ jobs:
# Hand-written data migrations (idempotent) run BEFORE drizzle-kit
# push so unique-key reshapes can collapse duplicate rows first.
docker compose --env-file app.env run --rm journal node --experimental-strip-types /app/packages/db/src/migrate-data.ts
docker compose --env-file app.env run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force
# drizzle-kit exits 0 even when it aborts on an interactive
# prompt it can't show (no TTY in CI) — that exact lie hid a
# month of staging schema drift. Treat any Error in its output
# as a failed deploy.
docker compose --env-file app.env run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force 2>&1 | tee /tmp/drizzle-push.log
if grep -q "Error:" /tmp/drizzle-push.log; then
echo "drizzle-kit push reported an error — failing the deploy"
exit 1
fi
# --remove-orphans cleans up containers whose service was deleted
# from the compose file, matching cd-infra's behaviour.
docker compose --env-file app.env up -d --remove-orphans journal planner
# Gate on container health: a deploy that leaves journal or
# planner unhealthy must fail loudly, not report green.
for svc in journal planner; do
for i in $(seq 1 24); do
status=$(docker inspect -f '{{.State.Health.Status}}' "trails-cool-$svc-1" 2>/dev/null || echo missing)
[ "$status" = "healthy" ] && break
sleep 5
done
if [ "$status" != "healthy" ]; then
echo "$svc did not become healthy (last status: $status)"
docker compose --env-file app.env logs "$svc" --tail 50 || true
exit 1
fi
done
# Reload Caddy with the Caddyfile we just scp'd. cd-apps
# ships infrastructure/Caddyfile alongside docker-compose.yml
# (see scp step above), but containers don't auto-pick-up

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@ -64,6 +64,11 @@ jobs:
username: root
key: ${{ secrets.DEPLOY_SSH_KEY }}
script: |
# Abort on first failure. The 2026-06-06/07 outage: a network
# recreation stopped postgres, a later step failed, and the
# deploy left production down for ~9h while the job's partial
# progress looked plausible. Fail fast, verify health at the end.
set -euo pipefail
cd /opt/trails-cool
# .env was placed by the SCP step (decrypted app + infra secrets)
@ -93,6 +98,22 @@ jobs:
docker compose ps
# Gate on the stack actually being up: postgres healthy and —
# since an infra restart bounces the app containers' database —
# journal back to healthy too. A deploy that leaves either down
# must fail loudly (see the 2026-06-06/07 outage).
for ctr in trails-cool-postgres-1 trails-cool-journal-1; do
for i in $(seq 1 36); do
status=$(docker inspect -f '{{.State.Health.Status}}' "$ctr" 2>/dev/null || echo missing)
[ "$status" = "healthy" ] && break
sleep 5
done
if [ "$status" != "healthy" ]; then
echo "$ctr did not become healthy (last status: $status)"
exit 1
fi
done
# Annotate deploy in Grafana
GRAFANA_TOKEN=$(grep GRAFANA_SERVICE_TOKEN .env | cut -d= -f2-)
if [ -n "$GRAFANA_TOKEN" ]; then

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@ -181,7 +181,14 @@ jobs:
# Pull and deploy staging containers (journal + planner via "persistent" profile)
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent pull
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force
# drizzle-kit exits 0 even when it aborts on an interactive
# prompt (no TTY in CI) — set -e alone can't catch it. That lie
# hid a month of staging schema drift (2026-06-06 incident).
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force 2>&1 | tee /tmp/drizzle-push.log
if grep -q "Error:" /tmp/drizzle-push.log; then
echo "drizzle-kit push reported an error — failing the deploy"
exit 1
fi
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent up -d --remove-orphans
# Reload Caddy so new staging routes (or Caddyfile changes shipped
@ -337,7 +344,13 @@ jobs:
# Pull, migrate, deploy (journal-only — no --profile means planner skipped)
docker compose -f docker-compose.staging.yml -p "$PROJECT" --env-file "$ENV_FILE" pull journal
docker compose -f docker-compose.staging.yml -p "$PROJECT" --env-file "$ENV_FILE" run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force
# Same drizzle-kit exit-code-0-on-error guard as the persistent
# staging deploy above.
docker compose -f docker-compose.staging.yml -p "$PROJECT" --env-file "$ENV_FILE" run --rm journal npx drizzle-kit push --config /app/packages/db/drizzle.config.ts --force 2>&1 | tee /tmp/drizzle-push.log
if grep -q "Error:" /tmp/drizzle-push.log; then
echo "drizzle-kit push reported an error — failing the preview deploy"
exit 1
fi
docker compose -f docker-compose.staging.yml -p "$PROJECT" --env-file "$ENV_FILE" up -d --remove-orphans journal
# Reload Caddy to pick up the per-PR snippet (writes/replaces it from the SCP step)

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@ -67,6 +67,41 @@ gh workflow run cd-infra.yml -f restart_all=true
Restarts every flagship service. Does NOT touch the BRouter host.
## Network-changing deploys (flagship)
Changing options on an existing Docker network (`enable_ipv6`, subnets,
drivers) requires Docker to **recreate** the network — and a network can
only be recreated when *no* container from *any* compose project is
attached. The flagship has three+ projects sharing `trails-shared`
(production, persistent staging, every PR preview), and the CD workflows
only manage their own project, so a network-option change shipped through
`cd-infra` alone WILL deadlock mid-deploy and can leave production down
(this is exactly the 2026-06-06/07 outage: postgres stopped for the
recreation, the deploy failed on the held network, nothing restarted it
for ~9 hours).
The manual procedure, in order, on the flagship:
```bash
cd /opt/trails-cool
# 1. Free trails-shared: down every preview + persistent staging
docker compose ls --filter name=trails-pr- --format json # enumerate previews
docker compose -f docker-compose.staging.yml -p trails-pr-<N> --env-file staging-pr-<N>.env down
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent down
# 2. Recreate networks via the production project
docker compose --env-file app.env down
docker compose --env-file app.env up -d
# 3. Bring staging + previews back
docker compose -f docker-compose.staging.yml -p trails-staging --env-file staging.env --profile persistent up -d
docker compose -f docker-compose.staging.yml -p trails-pr-<N> --env-file staging-pr-<N>.env up -d
# 4. Verify
docker network inspect trails-cool_default trails-shared --format '{{.Name}} ipv6={{.EnableIPv6}}'
curl -sf https://trails.cool/api/health && curl -sf https://staging.trails.cool/api/health
```
Plan it as a short maintenance window (~23 min downtime); don't ship
network-option changes expecting the workflows to apply them.
## cd-brouter manual trigger
```bash