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24 commits

Author SHA1 Message Date
Ullrich Schäfer
c16c140223 Drop the flagship BRouter service after cutover
After PR #293 flipped BROUTER_URL to the dedicated host and Grafana +
manual smoke tests confirmed clean routing (US route worked, request
rate/latency/memory/logs all green), there's no reason to keep the
in-tree flagship brouter container warm any longer.

- Remove the `brouter:` service and its `./segments` bind mount from
  `infrastructure/docker-compose.yml`.
- Remove `depends_on: brouter` from the planner service.
- Tighten the BROUTER_URL and BROUTER_AUTH_TOKEN env wiring from
  `${…:-default}` to `${…:?message}` so a missing SOPS value fails the
  compose up loudly instead of silently pointing at the removed service
  (or missing auth).
- Tick tasks 5.5, 7.5, 8.4, 9.3 in the OpenSpec change; 9.4 (archive)
  is the last remaining step once this merges.

Post-merge operator step: `docker image prune -f` on the flagship to
reclaim the brouter image.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-24 18:04:17 +02:00
Ullrich Schäfer
9e598fb6a1
BRouter host observability + docs
Lands sections 6 and 8 of relocate-brouter-to-dedicated-host on top
of the host compose in #291.

## Observability (section 6)

- **Prometheus**: new `brouter-cadvisor` job scraping
  `10.0.1.10:8080` over the vSwitch, labeled `host="brouter"`.
- **cAdvisor sidecar** on the dedicated host's compose
  (`--docker_only --whitelisted_container_labels=trails.cool.service`)
  so metrics only cover trails containers, never the operator's
  unrelated workloads on the shared box.
- **Promtail sidecar** on the dedicated host, Docker SD with relabel-
  drop on missing `trails.cool.service` label, pushing to flagship
  Loki at `http://10.0.0.2:3100/loki/api/v1/push`.
- **Flagship compose**: Loki now publishes port 3100 on the vSwitch
  IP only (10.0.0.2:3100) — Hetzner Cloud firewall blocks it from
  the public internet.
- **Grafana dashboard**: `brouter.json` — scrape up/down, request
  rate (from Planner-side `brouter_request_duration_seconds`),
  p50/p95/p99, container memory/CPU, Loki logs panel.
- **Alert**: `brouter-scrape-down` fires on
  `up{job="brouter-cadvisor"} < 1 for 2m`; `noDataState: Alerting`
  so a total scrape failure still pages.

Operator needs one UFW rule on the dedicated host for the cAdvisor
port — documented in `infrastructure/brouter-host/README.md`.

## Documentation (section 8)

- `CLAUDE.md` — hosts table + updated deployment table with SSH
  targets per workflow; BRouter host SSH is `-p 2232 trails@...`,
  different key.
- `docs/architecture.md` — Hosting section rewritten to cover both
  hosts, vSwitch boundary, and the observability-scoping rationale
  for the shared dedicated host.
- `docs/deployment.md` (new) — full operator runbook: host layout,
  first-time BRouter provisioning, SOPS rotation (including the
  macOS `SOPS_AGE_KEY_FILE` gotcha), cutover procedure with
  rollback, manual workflow triggers.

Task 8.4 (infrastructure/README.md) skipped: that file doesn't
exist and the ground is covered by brouter-host/README.md +
docs/deployment.md.

## Validation

- `docker compose config` on both the flagship and brouter-host
  compose files — both validate.
- `pnpm typecheck`, `pnpm lint`, `pnpm test` — all clean (full
  turbo cache hits; no code changes in this commit).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-23 23:10:45 +02:00
Ullrich Schäfer
c49047fd33
BRouter host compose + Planner auth + cd-brouter rewrite
Lands sections 3-5 of the relocate-brouter-to-dedicated-host change:
everything needed to run BRouter on the dedicated Hetzner Robot host
and have the Planner talk to it with the shared-secret header. Does
NOT flip the cutover — the flagship BRouter stays warm during soak.

## BRouter host compose (section 3)

New `infrastructure/brouter-host/` — a standalone compose project that
runs as the `trails` user on `ullrich.is`:

- `docker-compose.yml` — brouter + caddy sidecar. BRouter has no host
  port; caddy binds only to `10.0.1.10:17777` (vSwitch IP). Every
  service explicitly overrides the host's default Loki logging driver
  to `json-file` so logs don't leak to the operator's personal Loki.
- `Caddyfile` — single-purpose reverse proxy that requires
  `X-BRouter-Auth: ${BROUTER_AUTH_TOKEN}` on every request. `auto_https
  off` (vSwitch-only); default access log format omits request
  headers, so the token is never written to disk.
- `download-segments.sh` — crawls brouter.de, pulls planet-wide RD5
  tiles via `wget -N` (incremental). Idempotent, safe to cron.
- `README.md` — one-shot provisioning + token rotation + rollback
  notes.

`docker/brouter/Dockerfile` is patched to honor `JAVA_OPTS` (was
hardcoded `-Xmx1024M` in CMD). Default keeps the flagship's current
heap; compose on the dedicated host overrides to `-Xmx8g` for planet
scale on a 32 GB box.

## Planner shared-secret header (section 4)

`apps/planner/app/lib/brouter.ts`:

- Module-level guard: throws at startup in production if
  `BROUTER_AUTH_TOKEN` is unset.
- `authHeaders()` helper (reads env at call time, so tests can
  `vi.stubEnv` without module reset).
- Header attached on both `computeRoute` (per-segment) and
  `computeSegmentGpx`.

3 new unit tests cover header attachment + the no-token path.

`infrastructure/docker-compose.yml` passes `BROUTER_AUTH_TOKEN` to
the Planner service, and makes `BROUTER_URL` overridable via SOPS so
the cutover is a one-variable flip.

## cd-brouter workflow (section 5)

Rewritten to deploy to the dedicated host:

- SSH as `trails@${BROUTER_DEPLOY_HOST}` on port
  `${BROUTER_DEPLOY_SSH_PORT}` (2232) using
  `${BROUTER_DEPLOY_SSH_KEY}`.
- Decrypts SOPS, extracts ONLY `BROUTER_AUTH_TOKEN` into a `.env`
  file, scp'd alongside the compose project.
- `paths:` trigger now includes `infrastructure/brouter-host/**`.
- Segment download is NOT run here — first-time seed is a manual
  operator step (multi-hour). Routine re-runs are cron-able on the
  dedicated host.
- Grafana annotation step preserved (reaches flagship Grafana as
  before).

## What's NOT here

- `brouter:` service on the flagship is intentionally left in place
  (removed in section 7.5 after the 48 h soak window post-cutover).
- Observability (section 6) — Prometheus scrape + Loki shipping from
  the dedicated host — comes in a follow-up PR.
- Cutover itself (section 7) — flip `BROUTER_URL`, verify, remove the
  flagship brouter — is an operator action gated on first-time
  provisioning + smoke testing.

## Verification

`pnpm typecheck && pnpm lint && pnpm test` all clean; planner build
passes (the CI regression from #286 was fixed in #290).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-23 22:52:48 +02:00
Ullrich Schäfer
963902514b
Failover across multiple Overpass upstreams
Public Overpass instances go bad without warning — we just lived
through a day where overpass.private.coffee (our single upstream)
returned 504s after 60s while lz4.overpass-api.de served the same
query in 0.6s. Survive that by trying a list of upstreams in order
until one responds usefully.

Server changes:
- OVERPASS_URLS env — comma-separated list, tried in order. Falls
  back to OVERPASS_URL for backward compat, then to a built-in
  default pair (lz4.overpass-api.de, overpass-api.de).
- Per-upstream timeout of 10s via AbortSignal.timeout, so a saturated
  instance fails over in seconds, not minutes.
- Client abort propagation via AbortSignal.any — if the browser
  cancels (e.g. user panned the map), the in-flight upstream fetch is
  aborted too. Stops wasting upstream capacity on requests nobody
  wants.
- Rate-limited-body detection (Overpass returns 200 with a
  `rate_limited` marker when throttling) triggers failover.
- Per-upstream labels on overpass_upstream_requests_total and
  overpass_upstream_duration_seconds so the dashboard can break out
  health + latency by instance. Histogram buckets extended to 30s.

Compose: OVERPASS_URLS passthrough with the default pair hard-wired,
overridable via SOPS.

Tests: 8 cases covering the new fetchWithFailover helper — happy
path, 5xx failover, rate_limited failover, network error failover,
timeout tagging, all-upstreams-fail, client abort stops the loop,
per-attempt latency observation.

Follow-ups left out of scope:
- Client-side debounce (UI concern).
- Moving `.observe()` after body read for accuracy in measurement.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-21 07:36:10 +02:00
Ullrich Schäfer
fc4485f6ef
Apply configurable-demo-persona: per-instance demo identity + voice
Adds DEMO_BOT_PERSONA env var (inline JSON or file:<path>) so
self-hosted instances can replace Bruno-in-Berlin with their own
demo account identity and content pools. No-op for trails.cool — the
built-in Bruno persona remains the default.

- DemoPersona type + Zod schema validation
- loadPersona() cached at boot; falls back to default on any failure
- ensureDemoUser throws DemoPersonaUsernameClashError when the
  persona username is already a real user; server declines to
  schedule demo jobs for that process
- isDemoUser flag moved from hardcoded "bruno" check to loader-supplied
  boolean computed from the running persona
- docs/demo-persona.md explains the schema + operator flow

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 10:30:32 +02:00
Ullrich Schäfer
ba4c4e1b4f
Apply demo-activity-bot: Bruno, the synthetic public-walk generator
Adds a background demo user (`bruno`) plus two pg-boss jobs that generate
public trekking routes and activities in inner Berlin and prune them
after 14 days. Disabled by default everywhere; flip `DEMO_BOT_ENABLED`
only in prod.

- Schema: `synthetic` boolean on routes + activities
- `ensureDemoUser()` idempotent insert + badge on /users/bruno
- Generation gate: 07-21 Berlin local, p=0.12, 40-route cap in 14d
- Initial 4-walk backfill on first enable; retention via daily prune
- Prometheus gauges `demo_bot_synthetic_routes_total` / `_activities_total`
- Unit + DB-gated integration + E2E tests

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-19 10:14:58 +02:00
Ullrich Schäfer
a4df5a43f6
Route Overpass through server-side proxy with cache + coalescing
Adds apps/planner/app/routes/api.overpass.ts — a same-origin, rate-limited
server-side proxy that forwards Overpass QL to the upstream endpoint
configured via OVERPASS_URL (default: overpass.private.coffee).

Motivation:
- private.coffee's best-practices require a meaningful User-Agent
  identifying the project. Browsers cannot set User-Agent on fetch()
  (forbidden header), so the request has to originate server-side.
- Collaborative sessions commonly have N clients pan/zoom the same map,
  so the same bbox query arrives multiple times within seconds.
- Setting up the proxy now lets us swap OVERPASS_URL to a self-hosted
  Overpass later without client changes.

What the proxy does:
- Sets User-Agent "trails.cool Planner (https://trails.cool; legal@trails.cool)"
- Enforces same-origin via the Origin header
- Rate-limits per client IP (120 req/min)
- In-memory LRU cache of upstream responses keyed on the form-encoded body
  (TTL 10 min, max 200 entries)
- Coalesces concurrent misses for the same key so N simultaneous clients
  in one session incur exactly one upstream call

Client change: apps/planner/app/lib/overpass.ts POSTs to /api/overpass
instead of iterating over public Overpass endpoints. Fallback list
removed; resilience is now the proxy's responsibility.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-18 02:04:50 +02:00
Ullrich Schäfer
1433997d5b Fix journal health check and improve log collection
Switch journal Docker health check from `node -e "fetch(...)"` to `curl -sf`,
matching the planner. The Node.js process spawn was heavy and prone to timeout
under memory pressure, causing false health check failures and 502s.

Upgrade Promtail from static file scraping to Docker service discovery so logs
get `service` and `container` labels. Parse Pino JSON logs to extract the
`level` label, enabling Loki queries filtered by log level.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-12 15:00:00 +02:00
Ullrich Schäfer
7994ea79f4
Fix overview error rate panel, add request metrics to journal
Dashboard: switch error rate panel from app-level http_request_duration
(never observed) to Caddy's caddy_http_response_duration_seconds_count.

Journal: add custom server.ts (matching planner pattern) that observes
http_request_duration_seconds on every request. Replaces react-router-serve
with a custom Node HTTP server that handles /api/health, /api/metrics,
static assets, and request timing. Removes redundant React Router routes
for health and metrics.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 16:20:18 +02:00
Ullrich Schäfer
3adf6fbfc4
Fix empty Caddy and pg_stat_statements panels in service-health dashboard
- Caddy Response Status Codes: caddy_http_responses_total doesn't exist,
  use caddy_http_response_duration_seconds_count which has the code label
- pg_stat_statements: enable extension in init script, add custom queries
  config for postgres-exporter, remove invalid datname filter from query
- Add postgres/queries.yml to cd-infra SCP sources

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 16:02:23 +02:00
Ullrich Schäfer
5a19217b33
Add Promtail to ship Docker container logs to Loki
Loki was running but had no log shipper — no labels or logs were
visible in Grafana. Adds Promtail to scrape all Docker container
logs and push them to Loki.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 15:23:41 +02:00
Ullrich Schäfer
ef39379a12
Fix missing Wahoo OAuth env vars in journal container
WAHOO_CLIENT_ID, WAHOO_CLIENT_SECRET, and WAHOO_WEBHOOK_TOKEN were in
SOPS secrets but never passed through to the journal service in
docker-compose.yml, causing the OAuth authorize URL to have an empty
client_id.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-04 11:36:43 +01:00
Ullrich Schäfer
acccfcc53b
Enable Grafana OAuth email lookup to reuse existing users
Without this, GitHub OAuth creates a new Grafana user on every login
instead of linking to the existing account by email.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-02 16:39:35 +01:00
Ullrich Schäfer
296f9e57dd
Add SMTP configuration to Grafana for alert emails
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 20:27:45 +01:00
Ullrich Schäfer
424eecd274
Add PostgreSQL datasource to Grafana with read-only user
- Create grafana_reader role with SELECT-only access on all schemas
- Init script runs on postgres first boot (docker-entrypoint-initdb.d)
- Grafana PostgreSQL datasource provisioned with read-only credentials
- Enables SQL queries in dashboards (user count, routes, etc.)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 20:07:27 +01:00
Ullrich Schäfer
424e692ee0
Add service health monitoring: postgres, node, cAdvisor exporters + dashboard
Exporters:
- postgres_exporter: DB connections, transactions, cache hit ratio, query stats
- node_exporter: host CPU, memory, disk, network
- cAdvisor: per-container CPU and memory usage

PostgreSQL:
- Enable pg_stat_statements for query-level performance tracking
- Track index scans vs sequential scans, cache hit ratio

Dashboard (service-health.json):
- DB: connections, size, transactions/s, slow queries, cache hit ratio, index usage
- Host: disk gauge, CPU, memory, network I/O, disk I/O
- BRouter: request latency p50/p95/p99, container CPU + memory
- All containers: CPU and memory comparison

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:50:42 +01:00
Ullrich Schäfer
57094323d2
SOPS+age secrets, split CD workflows, GitHub OAuth for Grafana
Secrets:
- Add .sops.yaml with age encryption config
- Add encrypted secrets.app.env (app secrets) and secrets.infra.env (Grafana OAuth)
- CD decrypts at deploy time with AGE_SECRET_KEY — all other secrets
  move out of GitHub Actions into version-controlled encrypted files

Split CD:
- cd-apps.yml: triggered by apps/packages changes, builds Docker images, deploys apps
- cd-infra.yml: triggered by infrastructure/ changes, copies configs, restarts services
- Remove monolithic cd.yml

Grafana auth:
- GitHub OAuth (trails-cool org), disable login form
- Remove Caddy basic_auth block and all GRAFANA_* env vars/secrets

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:28:04 +01:00
Ullrich Schäfer
2ecfe81c08
Pass Grafana env vars to Caddy container, fix Loki compactor config
- Add DOMAIN, GRAFANA_USER, GRAFANA_PASSWORD_HASH as environment vars
  on the Caddy container so Caddyfile can reference them
- Fix Loki compactor: add delete_request_store required when retention is enabled

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 13:53:56 +01:00
Ullrich Schäfer
559f53d8fc
Use *.internal.trails.cool wildcard for internal services
Add wildcard DNS record for *.internal.trails.cool (A + AAAA) so
internal services don't leak hostnames in individual DNS entries.
Move Grafana from grafana.trails.cool to grafana.internal.trails.cool.

Future internal services just need a Caddy block — no DNS changes.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 13:19:47 +01:00
Ullrich Schäfer
49aadd04a9
Add observability: health endpoints, structured logging, metrics, Grafana stack
Health endpoints:
- /api/health (Journal) and /health (Planner) with DB connectivity check
- Docker healthchecks updated to use app health endpoints

Structured logging:
- Pino with JSON output in production, pretty-print in dev
- Request logging middleware in Planner (method, path, status, duration)
- Replaced console.log/error with structured logger in email and auth flows

Prometheus metrics:
- prom-client with default Node.js metrics + custom histograms/gauges
- /metrics endpoints on both apps
- http_request_duration, planner_active_sessions, brouter_request_duration

Monitoring stack:
- Prometheus, Loki, Grafana containers in docker-compose
- Grafana provisioned with datasources, dashboards, and alert rules
- Caddy access logging (JSON to stdout for Loki)
- grafana.trails.cool with basic auth via Caddy

Dashboards and alerting:
- Overview: request rate, error rate, latency p50/p95/p99
- Planner: active sessions, connected clients, BRouter latency
- Infrastructure: memory, CPU, event loop lag
- Alerts: disk >80%, app down 2min, error rate >5%

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 22:59:44 +01:00
Ullrich Schäfer
0a8dd0b766
Add transactional emails (SMTP) and planner features (no-go areas, notes, crash recovery)
Transactional emails:
- Add nodemailer SMTP email module with dev-mode console logging
- Magic link template and welcome template with HTML + plain text
- Wire sendMagicLink into login flow, sendWelcome into registration
- Update privacy page and deploy docs for SMTP configuration

Planner features:
- No-go areas: draw polygons on map (leaflet-geoman), synced via Yjs,
  passed to BRouter as nogos parameter, route recomputes on change
- Session notes: collaborative Y.Text textarea in sidebar tab
- Crash recovery: periodic localStorage save of Yjs state, restore on reconnect
- Rate limit session creation (10/IP/hour) in /new route

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 01:00:42 +01:00
Ullrich Schäfer
091fc0a4bd
Add Sentry source maps and release tracking
- @sentry/vite-plugin uploads source maps during Docker build
- Release tagged with git SHA (SENTRY_RELEASE) on both client and server
- Environment set to production/development for filtering
- CD passes SENTRY_AUTH_TOKEN + SENTRY_RELEASE as Docker build args
- docker-compose passes SENTRY_RELEASE to runtime containers

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 02:43:28 +01:00
Ullrich Schäfer
8e2f183288
Enable CD deployment to Hetzner (task 11.8)
CD workflow:
- Uncommented deploy step
- Copy docker-compose.yml + Caddyfile to server via SCP
- Login to ghcr.io with DEPLOY_GHCR_TOKEN (classic PAT, read:packages)
- Download Germany BRouter segments on first deploy (~750MB)
- Pull images, restart services, verify

Infrastructure:
- BRouter segments as bind mount (./segments) not Docker volume
- Added ORIGIN, PLANNER_URL, SESSION_SECRET, NODE_ENV to Journal
- Added NODE_ENV to Planner
- Disabled Garage for now (no media storage yet)

Required secrets: DEPLOY_HOST, DEPLOY_SSH_KEY, DEPLOY_GHCR_TOKEN

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:00:00 +01:00
Ullrich Schäfer
7908a518b1
Add infrastructure: Terraform, Docker Compose, BRouter, CD pipeline (#2)
Terraform:
- Hetzner CX22 server with Docker, firewall (80/443/22)
- SSH key and output for server IP

Docker Compose:
- Caddy reverse proxy (auto HTTPS)
- Journal and Planner app containers
- BRouter routing engine container
- PostgreSQL + PostGIS
- Garage S3 storage

BRouter:
- Dockerfile based on eclipse-temurin:11-jre
- Segment download script for Germany (4 tiles, ~750MB)

CD Pipeline:
- Build & push Docker images to ghcr.io on main push
- Deploy step commented out (enable when server provisioned)

Scripts:
- PostgreSQL daily backup with 14-day retention
- Dockerfiles for both apps (multi-stage builds)

Co-authored-by: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-22 13:32:01 +01:00