Commit graph

57 commits

Author SHA1 Message Date
dependabot[bot]
5bd4866ca9
Bump pnpm/action-setup from 5 to 6
Bumps [pnpm/action-setup](https://github.com/pnpm/action-setup) from 5 to 6.
- [Release notes](https://github.com/pnpm/action-setup/releases)
- [Commits](https://github.com/pnpm/action-setup/compare/v5...v6)

---
updated-dependencies:
- dependency-name: pnpm/action-setup
  dependency-version: '6'
  dependency-type: direct:production
  update-type: version-update:semver-major
...

Signed-off-by: dependabot[bot] <support@github.com>
2026-04-12 19:51:20 +02:00
Ullrich Schäfer
3adf6fbfc4
Fix empty Caddy and pg_stat_statements panels in service-health dashboard
- Caddy Response Status Codes: caddy_http_responses_total doesn't exist,
  use caddy_http_response_duration_seconds_count which has the code label
- pg_stat_statements: enable extension in init script, add custom queries
  config for postgres-exporter, remove invalid datname filter from query
- Add postgres/queries.yml to cd-infra SCP sources

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 16:02:23 +02:00
Ullrich Schäfer
271dfa8b01
Add Promtail to cd-infra SCP sources and deploy service list
The previous PR added Promtail to docker-compose but the CD workflow
didn't copy the config file or include promtail in the service list.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-05 15:51:53 +02:00
Ullrich Schäfer
836e0a2b6a
Expand BRouter routing coverage to all of Europe
Add ~67 segment tiles covering W10-E40, N35-N70 (was 4 Germany-only
tiles). Total disk usage ~2.9 GB. Tiles that don't exist on the
BRouter CDN are silently skipped.

Already downloaded to the server and BRouter restarted.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 22:48:11 +02:00
Ullrich Schäfer
87be96db67
Switch deploy annotations from BusyBox wget to curl
BusyBox wget in the Grafana Alpine container doesn't support
--post-data/--header. Grafana's image includes curl.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 20:49:40 +02:00
Ullrich Schäfer
c2b9032686
Fix deploy annotation reading token from wrong env file
GRAFANA_SERVICE_TOKEN is in secrets.infra.env, which the infra
workflow merges into .env on the server. The apps workflow was
reading from app.env (which only has app secrets).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 19:59:17 +02:00
Ullrich Schäfer
6c482238e8
Add Grafana deploy annotations to all CD workflows
Posts an annotation to Grafana after each successful deploy, tagged
with "deploy" and the service name. Annotations appear as vertical
markers on dashboards, making it easy to correlate deploys with
metric changes.

Uses GRAFANA_SERVICE_TOKEN from SOPS secrets — must be added via
sops infrastructure/secrets.infra.env. Gracefully skips if the
token is not configured.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 19:44:15 +02:00
Ullrich Schäfer
d797564201
Skip Gitleaks scan for Dependabot PRs
Gitleaks requires a license key for org repos. Skip the step (not the
job) for dependabot[bot] so the Security Scan job still passes as a
required status check. pnpm audit still runs for all PRs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-29 10:40:27 +02:00
Ullrich Schäfer
424eecd274
Add PostgreSQL datasource to Grafana with read-only user
- Create grafana_reader role with SELECT-only access on all schemas
- Init script runs on postgres first boot (docker-entrypoint-initdb.d)
- Grafana PostgreSQL datasource provisioned with read-only credentials
- Enables SQL queries in dashboards (user count, routes, etc.)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 20:07:27 +01:00
Ullrich Schäfer
9a7ecd8911
Simplify restart-all: workflow_dispatch only
Remove commit message [restart-all] detection — doesn't work with
GitHub merge commits. Keep only the explicit workflow_dispatch input.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 19:15:22 +01:00
Ullrich Schäfer
424e692ee0
Add service health monitoring: postgres, node, cAdvisor exporters + dashboard
Exporters:
- postgres_exporter: DB connections, transactions, cache hit ratio, query stats
- node_exporter: host CPU, memory, disk, network
- cAdvisor: per-container CPU and memory usage

PostgreSQL:
- Enable pg_stat_statements for query-level performance tracking
- Track index scans vs sequential scans, cache hit ratio

Dashboard (service-health.json):
- DB: connections, size, transactions/s, slow queries, cache hit ratio, index usage
- Host: disk gauge, CPU, memory, network I/O, disk I/O
- BRouter: request latency p50/p95/p99, container CPU + memory
- All containers: CPU and memory comparison

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:50:42 +01:00
Ullrich Schäfer
318f0c93c1
Strip trailing newline from Sentry auth token
The token file may have a trailing newline that causes sentry-cli
API requests to fail with "API request failed".

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:23:20 +01:00
Ullrich Schäfer
5d7b8c82e8
Fix Sentry build: disable telemetry, fix release version passing
- Disable Sentry Vite plugin telemetry (telemetry: false)
- Pass SENTRY_RELEASE as build-arg (not secret) since it's just the git sha
- Keep only SENTRY_AUTH_TOKEN as Docker secret

The release version was showing as *** because Docker secrets get masked
by GitHub Actions. Git sha is not sensitive — safe as a build arg.

The sourcemap warning from react-router is a known upstream issue (ships
without sourcemaps) and is harmless.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:18:00 +01:00
Ullrich Schäfer
5e200c8b62
Fix Sentry source map upload in Docker builds
- Approve @sentry/cli and esbuild build scripts so postinstall runs
- Use --mount=type=secret instead of ARG for SENTRY_AUTH_TOKEN
  (fixes Docker warning about secrets in build args)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 18:01:54 +01:00
Ullrich Schäfer
06916868fe
Fix cd-apps: extract SENTRY_AUTH_TOKEN instead of sourcing env file
The decrypted secrets.app.env contains values with angle brackets
(SMTP_FROM) that bash interprets as redirects. The build job only
needs SENTRY_AUTH_TOKEN, so extract it with grep instead.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:52:41 +01:00
Ullrich Schäfer
e880e3e9d9
Fix SCP path for decrypted secrets in CD workflows
Write decrypted env files to infrastructure/ instead of /tmp/ so
strip_components: 1 correctly places them on the server.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:43:30 +01:00
Ullrich Schäfer
9673496211
Add GitHub environments to CD workflows
- cd-apps: uses `production` environment for AGE_SECRET_KEY
- cd-infra: uses `infra` environment for AGE_SECRET_KEY

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:34:28 +01:00
Ullrich Schäfer
57094323d2
SOPS+age secrets, split CD workflows, GitHub OAuth for Grafana
Secrets:
- Add .sops.yaml with age encryption config
- Add encrypted secrets.app.env (app secrets) and secrets.infra.env (Grafana OAuth)
- CD decrypts at deploy time with AGE_SECRET_KEY — all other secrets
  move out of GitHub Actions into version-controlled encrypted files

Split CD:
- cd-apps.yml: triggered by apps/packages changes, builds Docker images, deploys apps
- cd-infra.yml: triggered by infrastructure/ changes, copies configs, restarts services
- Remove monolithic cd.yml

Grafana auth:
- GitHub OAuth (trails-cool org), disable login form
- Remove Caddy basic_auth block and all GRAFANA_* env vars/secrets

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 17:28:04 +01:00
Ullrich Schäfer
b01624b31a
Sync Grafana admin password on each deploy
GF_SECURITY_ADMIN_PASSWORD only works on first boot. Reset the admin
password via grafana-cli after each deploy to stay in sync with secrets.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 14:53:54 +01:00
Ullrich Schäfer
ed33fcf9ae
Deploy monitoring configs (Prometheus, Loki, Grafana) via CD
Add prometheus.yml, loki-config.yml, and grafana provisioning/dashboards
to the SCP step so they're copied to the server on each deploy.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 13:55:09 +01:00
Ullrich Schäfer
e105382c8f
Wire Grafana secrets through CD pipeline
Pass GRAFANA_USER, GRAFANA_PASSWORD, and GRAFANA_PASSWORD_HASH
from GitHub Actions secrets to the deploy script.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-27 08:39:25 +01:00
Ullrich Schäfer
ed4757382a
Use forked gitleaks-action with merge_group support
The upstream gitleaks/gitleaks-action@v2 errors on merge_group events.
Use our fork which includes https://github.com/gitleaks/gitleaks-action/pull/186.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 19:26:18 +01:00
Ullrich Schäfer
746b09276c
Replace automerge action with GitHub native merge queue
The automerge GitHub Action (pascalgn/automerge-action) is removed in
favor of GitHub's built-in merge queue, which is now enabled on the
main branch ruleset.

- Delete automerge.yml workflow
- Add merge_group trigger to CI so it runs on queue candidates
- Remove workflow_run trigger for Automerge from CD
- Update CLAUDE.md to document gh pr merge --merge-queue

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 18:40:11 +01:00
Ullrich Schäfer
346d72a759
Fix SMTP_URL and SMTP_FROM not passed to containers during deploy
The CD workflow exported SENTRY_RELEASE but not the SMTP env vars,
so docker-compose substituted them as empty strings and emails
silently failed.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-26 18:24:17 +01:00
Ullrich Schäfer
fb13f7b8ef
Merge pull request #66 from trails-cool/dependabot/github_actions/actions/cache-5
Bump actions/cache from 4 to 5
2026-03-25 13:21:09 +01:00
dependabot[bot]
aa607609ec Bump pnpm/action-setup from 4 to 5
Bumps [pnpm/action-setup](https://github.com/pnpm/action-setup) from 4 to 5.
- [Release notes](https://github.com/pnpm/action-setup/releases)
- [Commits](https://github.com/pnpm/action-setup/compare/v4...v5)

---
updated-dependencies:
- dependency-name: pnpm/action-setup
  dependency-version: '5'
  dependency-type: direct:production
  update-type: version-update:semver-major
...

Signed-off-by: dependabot[bot] <support@github.com>
2026-03-25 12:32:36 +01:00
dependabot[bot]
355b5f7067 Bump actions/cache from 4 to 5
Bumps [actions/cache](https://github.com/actions/cache) from 4 to 5.
- [Release notes](https://github.com/actions/cache/releases)
- [Changelog](https://github.com/actions/cache/blob/main/RELEASES.md)
- [Commits](https://github.com/actions/cache/compare/v4...v5)

---
updated-dependencies:
- dependency-name: actions/cache
  dependency-version: '5'
  dependency-type: direct:production
  update-type: version-update:semver-major
...

Signed-off-by: dependabot[bot] <support@github.com>
2026-03-25 12:32:35 +01:00
Ullrich Schäfer
52382427ef
Fix gitleaks permissions for dependabot PRs
Gitleaks needs explicit contents:read and pull-requests:read permissions
to scan dependabot PR commits. Without them, the GitHub API returns 403.

Ref: https://github.com/gitleaks/gitleaks/issues/1343#issuecomment-2690243151

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 10:52:03 +01:00
Ullrich Schäfer
0604f5b5ca
Add GITLEAKS_LICENSE secret for org repos
Required for gitleaks-action on GitHub Organization repositories.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 10:09:55 +01:00
Ullrich Schäfer
be3e69c10b
Security hardening: headers, scanning, Docker, firewall
- Caddy: HSTS, CSP, X-Frame-Options, nosniff, Referrer-Policy,
  Permissions-Policy on all responses
- Caddy: Block scanner paths (.env, .git, wp-config, etc.) with 403
- CI: Gitleaks secret scanning + pnpm audit for vulnerabilities
- Dependabot: Weekly npm + GitHub Actions + monthly Docker updates
- Docker: Non-root user in journal, planner, and brouter containers
- Server: UFW firewall (22/80/443 only) + fail2ban (8 IPs already banned)
- SECURITY.md: Vulnerability disclosure policy
- Privacy page: Security practices section added

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 09:58:12 +01:00
Ullrich Schäfer
c41cf06cc9
Prune old Docker images after deploy
The 38GB disk filled up with 36.5GB of old Docker images from repeated
deploys. Add docker image prune -af after each deploy to prevent this.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 08:56:33 +01:00
Ullrich Schäfer
119dc25f5a Disable Sentry in CI, tag environment correctly
Client: VITE_SENTRY_ENVIRONMENT=ci baked in during CI build, disables
Sentry and sets 0 sample rates. Server: checks process.env.CI to
disable and tag as "ci" environment.

Production remains enabled with "production" environment tag.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:54:01 +00:00
Ullrich Schäfer
091fc0a4bd
Add Sentry source maps and release tracking
- @sentry/vite-plugin uploads source maps during Docker build
- Release tagged with git SHA (SENTRY_RELEASE) on both client and server
- Environment set to production/development for filtering
- CD passes SENTRY_AUTH_TOKEN + SENTRY_RELEASE as Docker build args
- docker-compose passes SENTRY_RELEASE to runtime containers

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 02:43:28 +01:00
Ullrich Schäfer
537d515df9 Run E2E tests against production build in CI
In CI, Playwright now starts apps with production commands (react-router-
serve, node --experimental-strip-types) instead of dev servers. This
catches runtime issues like missing exports and import resolution errors
before deploy. Locally, dev servers are still used for fast iteration.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:04:38 +00:00
Ullrich Schäfer
3a4119e00e Restrict automerge to PRs targeting main
Prevents stacked PRs from being auto-merged into feature branches.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:53:33 +00:00
Ullrich Schäfer
afeefbf19d
Fix production deploy: TypeScript support + DB schema push
Planner crashed because Node.js couldn't handle .ts imports — add
--experimental-strip-types to the CMD. Journal crashed because the
database had no schemas — add drizzle-kit push to the deploy script.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:26:16 +01:00
Ullrich Schäfer
46c880973d
Fix CD: trigger on automerge + manual dispatch
GITHUB_TOKEN merges (from automerge action) don't trigger push
events on other workflows. Added:
- workflow_run trigger after Automerge completes
- workflow_dispatch for manual gh workflow run cd.yml

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:18:12 +01:00
Ullrich Schäfer
0a09df27f4
Fix Docker builds: missing deps + bump actions
Dockerfiles:
- Add db package.json to deps stage
- Copy full node_modules (including app-level) to runtime
- Copy packages/ dir for workspace imports at runtime

CD workflow:
- docker/login-action v3 → v4
- docker/build-push-action v6 → v7

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:10:01 +01:00
Ullrich Schäfer
8e2f183288
Enable CD deployment to Hetzner (task 11.8)
CD workflow:
- Uncommented deploy step
- Copy docker-compose.yml + Caddyfile to server via SCP
- Login to ghcr.io with DEPLOY_GHCR_TOKEN (classic PAT, read:packages)
- Download Germany BRouter segments on first deploy (~750MB)
- Pull images, restart services, verify

Infrastructure:
- BRouter segments as bind mount (./segments) not Docker volume
- Added ORIGIN, PLANNER_URL, SESSION_SECRET, NODE_ENV to Journal
- Added NODE_ENV to Planner
- Disabled Garage for now (no media storage yet)

Required secrets: DEPLOY_HOST, DEPLOY_SSH_KEY, DEPLOY_GHCR_TOKEN

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 01:00:00 +01:00
Ullrich Schäfer
6d8e570afc
Fix Playwright job summary: handle nested suite structure
Playwright JSON has file → describe → specs nesting.
Use stats.expected/unexpected for counts, iterate nested suites.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:46:21 +01:00
Ullrich Schäfer
074bcff4e5
Add Playwright job summary to CI
Generates a markdown summary table in GitHub Actions showing
passed/failed tests with timing per test. Uses the JSON reporter
to output results, then a Node script to format as markdown
and append to $GITHUB_STEP_SUMMARY.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:38:38 +01:00
Ullrich Schäfer
052ff6ac20
Fix automerge: add workflow_run trigger after CI completes
check_suite and status events don't reliably trigger for workflows
on the same commit (GitHub prevents infinite loops). Replaced with
workflow_run on CI completion, which fires after all CI jobs finish.

Added comments explaining why each trigger group exists.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:32:22 +01:00
Ullrich Schäfer
70d9d71a5c
Fix CI: wait for PostGIS extension before schema push
pg_isready reports true before PostGIS extension is initialized.
Added a second wait loop that queries PostGIS_Version() to ensure
the extension is fully loaded before running drizzle-kit push.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:21:25 +01:00
Ullrich Schäfer
1d45c57ae7
Cache PostGIS Docker image in CI
Replace service container with manual docker run + cached image tar.
Service containers pull the image before steps run (uncacheable).
Manual approach: cache the image as a tar, load on cache hit.

PostGIS image is ~400MB — first run pulls and saves, subsequent
runs load from cache in ~2s instead of ~19s.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:17:30 +01:00
Ullrich Schäfer
f2f5c6a83e
Cache Playwright browsers in CI
Playwright browser download (25s) is now cached by pnpm-lock hash.
On cache hit, only install system deps (fast). On miss, full install.

Current E2E timings (first run):
- Postgres container: 19s
- BRouter JAR: cached
- Berlin segment: 6s (will be cached next run)
- Playwright install: 25s → cached after first run
- BRouter startup: 9s
- Tests: 27s

Expected after caching: ~60s total (down from ~107s).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-25 00:15:26 +01:00
Ullrich Schäfer
b71117e4ca
Add PostgreSQL + BRouter to CI E2E tests
CI now runs the full stack for E2E tests:
- PostgreSQL as a service container + schema push via drizzle
- BRouter JAR + Berlin segment (E10_N50) with caching
- Both cached across runs (BRouter JAR + segment)

Removed all skip/workaround logic from tests — all 20 E2E tests
now run in CI with real services.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-24 23:58:01 +01:00
Ullrich Schäfer
7d273b73c0
Fix CI E2E: check Planner DB, add Playwright HTML report
- Integration test DB check now hits Planner API (not Journal)
  so it correctly skips when no PostgreSQL in CI
- Playwright uploads HTML report artifact on all runs (not just failures)
- Install Chromium with --with-deps for CI compatibility
- Report retained for 30 days

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-24 23:47:43 +01:00
Ullrich Schäfer
1e8e01f8e3
Add all recommended triggers to automerge action
Use the full set of triggers from pascalgn/automerge-action docs:
pull_request (labeled, synchronize, opened, etc), pull_request_review,
check_suite, and status events.

Replaces workflow_run trigger which wasn't firing reliably after
the label was added before CI completed.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-23 01:18:54 +01:00
Ullrich Schäfer
e40b7dc199
Fix SSR and automerge timing
SSR fix:
- ClientOnly wrapper prevents Leaflet/Yjs from running during SSR
- SessionView lazy-loaded to avoid browser API usage on server

Automerge fix:
- Set MERGE_READY_STATE to 'clean' only (was including 'unstable')
- Prevents merging before all CI checks complete

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-23 00:49:54 +01:00
Ullrich Schäfer
33edeb17fb
Fix automerge: wait for full CI workflow, not individual checks
Changed trigger from check_suite to workflow_run on CI workflow.
This ensures all jobs (typecheck, lint, test, build, e2e) pass
before auto-merging, not just the first check to complete.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-23 00:26:48 +01:00