trails/.github/workflows/cd-brouter.yml
Ullrich Schäfer c49047fd33
BRouter host compose + Planner auth + cd-brouter rewrite
Lands sections 3-5 of the relocate-brouter-to-dedicated-host change:
everything needed to run BRouter on the dedicated Hetzner Robot host
and have the Planner talk to it with the shared-secret header. Does
NOT flip the cutover — the flagship BRouter stays warm during soak.

## BRouter host compose (section 3)

New `infrastructure/brouter-host/` — a standalone compose project that
runs as the `trails` user on `ullrich.is`:

- `docker-compose.yml` — brouter + caddy sidecar. BRouter has no host
  port; caddy binds only to `10.0.1.10:17777` (vSwitch IP). Every
  service explicitly overrides the host's default Loki logging driver
  to `json-file` so logs don't leak to the operator's personal Loki.
- `Caddyfile` — single-purpose reverse proxy that requires
  `X-BRouter-Auth: ${BROUTER_AUTH_TOKEN}` on every request. `auto_https
  off` (vSwitch-only); default access log format omits request
  headers, so the token is never written to disk.
- `download-segments.sh` — crawls brouter.de, pulls planet-wide RD5
  tiles via `wget -N` (incremental). Idempotent, safe to cron.
- `README.md` — one-shot provisioning + token rotation + rollback
  notes.

`docker/brouter/Dockerfile` is patched to honor `JAVA_OPTS` (was
hardcoded `-Xmx1024M` in CMD). Default keeps the flagship's current
heap; compose on the dedicated host overrides to `-Xmx8g` for planet
scale on a 32 GB box.

## Planner shared-secret header (section 4)

`apps/planner/app/lib/brouter.ts`:

- Module-level guard: throws at startup in production if
  `BROUTER_AUTH_TOKEN` is unset.
- `authHeaders()` helper (reads env at call time, so tests can
  `vi.stubEnv` without module reset).
- Header attached on both `computeRoute` (per-segment) and
  `computeSegmentGpx`.

3 new unit tests cover header attachment + the no-token path.

`infrastructure/docker-compose.yml` passes `BROUTER_AUTH_TOKEN` to
the Planner service, and makes `BROUTER_URL` overridable via SOPS so
the cutover is a one-variable flip.

## cd-brouter workflow (section 5)

Rewritten to deploy to the dedicated host:

- SSH as `trails@${BROUTER_DEPLOY_HOST}` on port
  `${BROUTER_DEPLOY_SSH_PORT}` (2232) using
  `${BROUTER_DEPLOY_SSH_KEY}`.
- Decrypts SOPS, extracts ONLY `BROUTER_AUTH_TOKEN` into a `.env`
  file, scp'd alongside the compose project.
- `paths:` trigger now includes `infrastructure/brouter-host/**`.
- Segment download is NOT run here — first-time seed is a manual
  operator step (multi-hour). Routine re-runs are cron-able on the
  dedicated host.
- Grafana annotation step preserved (reaches flagship Grafana as
  before).

## What's NOT here

- `brouter:` service on the flagship is intentionally left in place
  (removed in section 7.5 after the 48 h soak window post-cutover).
- Observability (section 6) — Prometheus scrape + Loki shipping from
  the dedicated host — comes in a follow-up PR.
- Cutover itself (section 7) — flip `BROUTER_URL`, verify, remove the
  flagship brouter — is an operator action gated on first-time
  provisioning + smoke testing.

## Verification

`pnpm typecheck && pnpm lint && pnpm test` all clean; planner build
passes (the CI regression from #286 was fixed in #290).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-23 22:52:48 +02:00

111 lines
3.9 KiB
YAML

name: CD BRouter
on:
push:
branches: [main]
paths:
- "docker/brouter/**"
- "infrastructure/brouter-host/**"
workflow_dispatch: {}
concurrency:
group: deploy-brouter
cancel-in-progress: true
jobs:
build:
name: Build & Push BRouter Image
runs-on: ubuntu-latest
permissions:
contents: read
packages: write
steps:
- uses: actions/checkout@v6
- uses: docker/login-action@v4
with:
registry: ghcr.io
username: ${{ github.actor }}
password: ${{ secrets.GITHUB_TOKEN }}
- uses: docker/build-push-action@v7
with:
context: docker/brouter
push: true
tags: |
ghcr.io/trails-cool/brouter:latest
ghcr.io/trails-cool/brouter:${{ github.sha }}
deploy:
name: Deploy BRouter to dedicated host
needs: [build]
runs-on: ubuntu-latest
environment: infra
steps:
- uses: actions/checkout@v6
- name: Decrypt shared secret
run: |
curl -sLO https://github.com/getsops/sops/releases/download/v3.9.4/sops-v3.9.4.linux.amd64
chmod +x sops-v3.9.4.linux.amd64
# Extract ONLY BROUTER_AUTH_TOKEN from secrets.app.env — the
# rest of that file is app-only and has no business reaching
# the BRouter host.
SOPS_AGE_KEY="${{ secrets.AGE_SECRET_KEY }}" ./sops-v3.9.4.linux.amd64 -d infrastructure/secrets.app.env \
| grep '^BROUTER_AUTH_TOKEN=' > infrastructure/brouter-host/.env
chmod 0600 infrastructure/brouter-host/.env
- name: Copy compose project to dedicated host
uses: appleboy/scp-action@v1
with:
host: ${{ secrets.BROUTER_DEPLOY_HOST }}
username: trails
port: ${{ secrets.BROUTER_DEPLOY_SSH_PORT }}
key: ${{ secrets.BROUTER_DEPLOY_SSH_KEY }}
source: "infrastructure/brouter-host/docker-compose.yml,infrastructure/brouter-host/Caddyfile,infrastructure/brouter-host/download-segments.sh,infrastructure/brouter-host/.env"
target: /home/trails/brouter
strip_components: 2
- name: Pull image and restart containers
uses: appleboy/ssh-action@v1
with:
host: ${{ secrets.BROUTER_DEPLOY_HOST }}
username: trails
port: ${{ secrets.BROUTER_DEPLOY_SSH_PORT }}
key: ${{ secrets.BROUTER_DEPLOY_SSH_KEY }}
script: |
set -euo pipefail
cd /home/trails/brouter
chmod +x download-segments.sh
# Segment download is explicitly NOT run here — it's
# multi-hour and idempotent. Seeding the segments directory
# is a one-shot operator task (see brouter-host/README.md).
# Run `~/brouter/download-segments.sh` by hand (or via cron)
# to refresh.
if [ ! -d segments ] || [ -z "$(ls -A segments 2>/dev/null)" ]; then
echo "WARNING: segments/ is empty. BRouter will start but return 404 until segments are seeded."
mkdir -p segments
fi
docker compose pull
docker compose up -d --remove-orphans
docker compose ps
- name: Annotate deploy in flagship Grafana
uses: appleboy/ssh-action@v1
with:
host: ${{ secrets.DEPLOY_HOST }}
username: root
key: ${{ secrets.DEPLOY_SSH_KEY }}
script: |
cd /opt/trails-cool
GRAFANA_TOKEN=$(grep GRAFANA_SERVICE_TOKEN .env | cut -d= -f2-)
if [ -n "$GRAFANA_TOKEN" ]; then
docker compose exec -T grafana curl -sf -X POST \
-H "Authorization: Bearer $GRAFANA_TOKEN" \
-H "Content-Type: application/json" \
-d '{"text":"Deploy brouter ${{ github.sha }}","tags":["deploy","brouter"]}' \
http://localhost:3000/api/annotations || true
fi