trails/docs/deployment.md
Ullrich Schäfer 9e598fb6a1
BRouter host observability + docs
Lands sections 6 and 8 of relocate-brouter-to-dedicated-host on top
of the host compose in #291.

## Observability (section 6)

- **Prometheus**: new `brouter-cadvisor` job scraping
  `10.0.1.10:8080` over the vSwitch, labeled `host="brouter"`.
- **cAdvisor sidecar** on the dedicated host's compose
  (`--docker_only --whitelisted_container_labels=trails.cool.service`)
  so metrics only cover trails containers, never the operator's
  unrelated workloads on the shared box.
- **Promtail sidecar** on the dedicated host, Docker SD with relabel-
  drop on missing `trails.cool.service` label, pushing to flagship
  Loki at `http://10.0.0.2:3100/loki/api/v1/push`.
- **Flagship compose**: Loki now publishes port 3100 on the vSwitch
  IP only (10.0.0.2:3100) — Hetzner Cloud firewall blocks it from
  the public internet.
- **Grafana dashboard**: `brouter.json` — scrape up/down, request
  rate (from Planner-side `brouter_request_duration_seconds`),
  p50/p95/p99, container memory/CPU, Loki logs panel.
- **Alert**: `brouter-scrape-down` fires on
  `up{job="brouter-cadvisor"} < 1 for 2m`; `noDataState: Alerting`
  so a total scrape failure still pages.

Operator needs one UFW rule on the dedicated host for the cAdvisor
port — documented in `infrastructure/brouter-host/README.md`.

## Documentation (section 8)

- `CLAUDE.md` — hosts table + updated deployment table with SSH
  targets per workflow; BRouter host SSH is `-p 2232 trails@...`,
  different key.
- `docs/architecture.md` — Hosting section rewritten to cover both
  hosts, vSwitch boundary, and the observability-scoping rationale
  for the shared dedicated host.
- `docs/deployment.md` (new) — full operator runbook: host layout,
  first-time BRouter provisioning, SOPS rotation (including the
  macOS `SOPS_AGE_KEY_FILE` gotcha), cutover procedure with
  rollback, manual workflow triggers.

Task 8.4 (infrastructure/README.md) skipped: that file doesn't
exist and the ground is covered by brouter-host/README.md +
docs/deployment.md.

## Validation

- `docker compose config` on both the flagship and brouter-host
  compose files — both validate.
- `pnpm typecheck`, `pnpm lint`, `pnpm test` — all clean (full
  turbo cache hits; no code changes in this commit).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-23 23:10:45 +02:00

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4.2 KiB
Markdown

# Deployment runbook
trails.cool runs on two Hetzner hosts. This document covers what an
operator needs to know beyond the `CLAUDE.md` summary.
## Hosts
| Role | Host | IPs | SSH |
|------|------|-----|-----|
| Flagship (Cloud) | `trails.cool` | public + `10.0.0.2` (vSwitch) | `ssh -i ~/.ssh/trails-cool-deploy root@trails.cool` |
| BRouter (Dedicated) | `ullrich.is` | public `176.9.150.227` + `10.0.1.10` (vSwitch) | `ssh -i ~/.ssh/trails-brouter-deploy -p 2232 trails@ullrich.is` |
Both hosts are in `fsn1` (Falkenstein) and joined on Hetzner vSwitch
#80672 (VLAN 4000). The flagship's Terraform (`infrastructure/terraform/`)
owns the Cloud Network + subnets + server attachment. The dedicated
host's VLAN sub-interface is configured out-of-band via netplan
(`/etc/netplan/60-trails-vswitch.yaml`), because the Robot side isn't
in the Hetzner Cloud API.
## BRouter host — first-time provisioning
See `infrastructure/brouter-host/README.md`. The short version:
```bash
# As root (one-time firewall allowances):
ufw allow in on enp4s0.4000 from 10.0.0.2 to any port 17777 proto tcp \
comment 'trails brouter via flagship vSwitch'
ufw allow in on enp4s0.4000 from 10.0.0.2 to any port 8080 proto tcp \
comment 'trails brouter cadvisor via flagship vSwitch'
# As the trails user:
cd ~/brouter # created by the first cd-brouter deploy
./download-segments.sh # ~10 GB, a few minutes on a good connection
docker compose pull
docker compose up -d
```
## Secrets rotation
Tokens (including `BROUTER_AUTH_TOKEN`):
1. Generate: `openssl rand -base64 32`
2. Edit: `SOPS_AGE_KEY_FILE=~/.config/sops/age/keys.txt sops infrastructure/secrets.app.env`
3. Commit + push + merge → `cd-apps` redeploys the Planner with the new token.
4. Touch anything under `infrastructure/brouter-host/` (or run `gh workflow run cd-brouter.yml`) → `cd-brouter` redeploys the Caddy sidecar with the new token.
5. Brief overlap window where Planner sends new token while Caddy still checks the old value. Both redeploys should complete within a minute of each other; in the worst case a few Planner requests get 403 and retry.
SOPS on macOS looks for the age key at `~/Library/Application Support/sops/age/keys.txt` by default. If yours lives under XDG-standard `~/.config/sops/age/keys.txt`, set `SOPS_AGE_KEY_FILE` as above or `export` it in your shell rc.
## Cutover procedure (flagship BRouter → dedicated host)
This is how `BROUTER_URL` gets flipped. Do it once the dedicated host
is provisioned, segments are seeded, and the compose project is up.
1. **Pre-flight**: `curl -sfH "X-BRouter-Auth: $(sops -d infrastructure/secrets.app.env | grep ^BROUTER_AUTH_TOKEN= | cut -d= -f2-)" http://10.0.1.10:17777/brouter?lonlats=11.58,48.13\|11.59,48.14\&profile=trekking\&alternativeidx=0\&format=gpx` from the flagship. Expect 200 with GPX. Then curl without the header — expect 403.
2. **Wire the token** without flipping the URL. Edit SOPS: `sops infrastructure/secrets.app.env` — the `BROUTER_AUTH_TOKEN` is already in there. If `BROUTER_URL` isn't in SOPS, skip; the compose has a default. Merge. Planner redeploys; it now sends the header to the flagship BRouter (which ignores it).
3. **Flip the URL**. In SOPS, add `BROUTER_URL=http://10.0.1.10:17777`. Merge. `cd-apps` redeploys the Planner.
4. **Monitor**. Grafana "BRouter (dedicated host)" dashboard + `brouter_request_duration_seconds` on the Overview board. Watch for 30 minutes.
5. **Rollback** (if needed): remove the `BROUTER_URL` line from SOPS (falls back to the flagship default). Merge; redeploy. The flagship container is still warm during the soak window.
6. **Decommission flagship BRouter** (after 48 h of clean metrics): remove the `brouter:` service + `./segments` volume from `infrastructure/docker-compose.yml`. Merge. `cd-infra` restarts without BRouter. Reclaim ~2 GB of segment volume on the flagship.
## Full restart (flagship)
```bash
gh workflow run cd-infra.yml -f restart_all=true
```
Restarts every flagship service. Does NOT touch the BRouter host.
## cd-brouter manual trigger
```bash
gh workflow run cd-brouter.yml
```
Useful to redeploy the BRouter host after token rotation or a config
change, without needing a real source change under
`infrastructure/brouter-host/`.