Lands sections 3-5 of the relocate-brouter-to-dedicated-host change:
everything needed to run BRouter on the dedicated Hetzner Robot host
and have the Planner talk to it with the shared-secret header. Does
NOT flip the cutover — the flagship BRouter stays warm during soak.
## BRouter host compose (section 3)
New `infrastructure/brouter-host/` — a standalone compose project that
runs as the `trails` user on `ullrich.is`:
- `docker-compose.yml` — brouter + caddy sidecar. BRouter has no host
port; caddy binds only to `10.0.1.10:17777` (vSwitch IP). Every
service explicitly overrides the host's default Loki logging driver
to `json-file` so logs don't leak to the operator's personal Loki.
- `Caddyfile` — single-purpose reverse proxy that requires
`X-BRouter-Auth: ${BROUTER_AUTH_TOKEN}` on every request. `auto_https
off` (vSwitch-only); default access log format omits request
headers, so the token is never written to disk.
- `download-segments.sh` — crawls brouter.de, pulls planet-wide RD5
tiles via `wget -N` (incremental). Idempotent, safe to cron.
- `README.md` — one-shot provisioning + token rotation + rollback
notes.
`docker/brouter/Dockerfile` is patched to honor `JAVA_OPTS` (was
hardcoded `-Xmx1024M` in CMD). Default keeps the flagship's current
heap; compose on the dedicated host overrides to `-Xmx8g` for planet
scale on a 32 GB box.
## Planner shared-secret header (section 4)
`apps/planner/app/lib/brouter.ts`:
- Module-level guard: throws at startup in production if
`BROUTER_AUTH_TOKEN` is unset.
- `authHeaders()` helper (reads env at call time, so tests can
`vi.stubEnv` without module reset).
- Header attached on both `computeRoute` (per-segment) and
`computeSegmentGpx`.
3 new unit tests cover header attachment + the no-token path.
`infrastructure/docker-compose.yml` passes `BROUTER_AUTH_TOKEN` to
the Planner service, and makes `BROUTER_URL` overridable via SOPS so
the cutover is a one-variable flip.
## cd-brouter workflow (section 5)
Rewritten to deploy to the dedicated host:
- SSH as `trails@${BROUTER_DEPLOY_HOST}` on port
`${BROUTER_DEPLOY_SSH_PORT}` (2232) using
`${BROUTER_DEPLOY_SSH_KEY}`.
- Decrypts SOPS, extracts ONLY `BROUTER_AUTH_TOKEN` into a `.env`
file, scp'd alongside the compose project.
- `paths:` trigger now includes `infrastructure/brouter-host/**`.
- Segment download is NOT run here — first-time seed is a manual
operator step (multi-hour). Routine re-runs are cron-able on the
dedicated host.
- Grafana annotation step preserved (reaches flagship Grafana as
before).
## What's NOT here
- `brouter:` service on the flagship is intentionally left in place
(removed in section 7.5 after the 48 h soak window post-cutover).
- Observability (section 6) — Prometheus scrape + Loki shipping from
the dedicated host — comes in a follow-up PR.
- Cutover itself (section 7) — flip `BROUTER_URL`, verify, remove the
flagship brouter — is an operator action gated on first-time
provisioning + smoke testing.
## Verification
`pnpm typecheck && pnpm lint && pnpm test` all clean; planner build
passes (the CI regression from #286 was fixed in #290).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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94 lines
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Markdown
# BRouter host compose project
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Runs on a dedicated Hetzner Robot server (currently `ullrich.is`,
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private IP `10.0.1.10` over vSwitch #80672), owned by the non-root
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`trails` user. Services:
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- **brouter** — the BRouter Java server, planet-scale segments, 8 GB
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JVM heap, no public port.
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- **caddy** — thin sidecar enforcing the `X-BRouter-Auth` shared-secret
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header. Bound to `10.0.1.10:17777` (vSwitch IP only).
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Public ingress is blocked at the host's UFW (port 17777 is only allowed
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on the VLAN interface from `10.0.0.2`, the flagship's vSwitch IP).
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## One-time provisioning
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Runs as the `trails` user on the dedicated host.
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```bash
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# 1. Land the compose project
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cd ~
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git clone https://github.com/trails-cool/trails.git repo
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mkdir -p brouter
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cp -r repo/infrastructure/brouter-host/* brouter/
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cd brouter
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# 2. Provide the shared secret (matches BROUTER_AUTH_TOKEN in SOPS)
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# The CD workflow normally writes this file; for manual bring-up,
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# do it yourself.
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cat > .env <<'EOF'
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BROUTER_AUTH_TOKEN=<paste value from sops -d infrastructure/secrets.app.env | grep BROUTER_AUTH_TOKEN>
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EOF
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chmod 0600 .env
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# 3. Seed segments (multi-hour, ~60–80 GB)
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./download-segments.sh
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# 4. Start services
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docker compose pull
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docker compose up -d
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# 5. Smoke test from the flagship (over vSwitch)
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# Should return 200 with the token, 403 without.
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# ssh root@trails.cool 'curl -sSf -H "X-BRouter-Auth: <TOKEN>" http://10.0.1.10:17777/brouter?lonlats=... '
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```
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## Subsequent deploys
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The `cd-brouter` GitHub Actions workflow handles routine updates:
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it pulls the latest image, rewrites the compose file + Caddyfile from
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the repo, and restarts.
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## Segment updates
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Segments are refreshed by brouter.de weekly. To pull updates:
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```bash
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./download-segments.sh
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docker compose restart brouter
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```
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Schedule via cron if you want automatic updates (not wired in this repo
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yet).
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## Token rotation
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1. Regenerate: `openssl rand -base64 32`.
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2. Update SOPS: `sops infrastructure/secrets.app.env` (writer uses the
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`sops -d | append | sops -e` pattern via the CD workflow; editing
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directly works too).
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3. Merge the SOPS change to `main`.
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4. `cd-apps` redeploys the Planner (sends the new token outbound).
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5. `cd-brouter` redeploys Caddy (matches on the new token).
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6. Brief overlap window where Planner sends new token but Caddy still
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accepts old: both deploys should fire within a minute of each other,
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so a few 403s are the worst case.
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## Rollback
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If BRouter is misbehaving and the flagship BRouter is still warm
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(during the 48 h soak window post-cutover), flip `BROUTER_URL` in
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`infrastructure/secrets.app.env` back to `http://brouter:17777` and
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redeploy the Planner. After the soak window, see the change's
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design.md for the longer rollback path.
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## Logging
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The dedicated host's Docker daemon default logging driver is `loki`
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(the operator's personal Loki). Our compose file explicitly overrides
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each service to `json-file` so logs stay local; a `promtail` sidecar
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(section 6.3 of the relocate change) tails them and ships to
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trails.cool's Loki over the vSwitch. If you disable that sidecar, the
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BRouter logs will NOT flow to trails.cool's Grafana — they'll just
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accumulate locally and eventually rotate.
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